Crack Testing Of Components
A vehicle's engine is a precision machine which operates according to a fine line of critical specifications. The slightest imperfection, incorrect component or faulty part will affect your engines performance and reliability greatly. There is simply no margin for error. This crucial set of conditions requires far more detail than what can be seen by the naked eye. It is therefore necessary to employ various methods of detecting imperfections when rebuilding engines.
Something as mnior as a hairline fracture can have a huge impact on an engine. In high stress applications such as diesel engines, industrial engines and high performance engines, where the components are subjected to extreme pressures, a minute crack can worsen to become a threat to engine reliability. It is absolutely vital that conditions are faultless to prevent catastrophic component failure which may result in engine damage, or the engine having to be rebuilt. In this situation, you will be faced with loss of time and money, which could have been easily prevented.
Crack testing of components can be carried out using different methods.
|Magnetic crack testing is a specialised procedure where the component is magnetized using an electromagnetic field. A mixture of magnetic particle fluid is sprayed over the component. The particles in the fluid will congregate along any crack, which can be seen with a black, ultra-violet light.|
Dye crack testing is another procedure which is used. Although this method is not as efficient as magnetic crack testing, it is still useful for components such as those made of aluminum which is not able to be magnetized. In this process, the component is sprayed with a penetrant. the surface is then wiped down. The penetrant seeps into any cracks which may be present. A developer spray is then used which shows up the penetrant which is left behind, therefore displaying the cracks.
If the situation arises where the component is cracked, Galloway Engines can advise if the part will be serviceable or not. In some cases the component may be repairable. However, in extreme cases, or where the crack is found within a crucial component, it will be recommended that the part be replaced.
This procedure is good value and well worth the time and effort, as it is good insurance against component failure and gives piece of mind that your reconditioned engine is reliable.
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Frequently Asked Questions
How do I know if my engine needs reconditioning?
Tell-tale signs that your engine requires attention are that it has lost performance or efficiency, it blows excessive smoke or it has developed an unusual noise. However, a vehicle needn't have these symptoms to benefit from a reconditoned engine. A complete and comprehensive recondition of your engine will increase power, fuel efficiency and extend the life of your vehicle.
Do you remove and refit engines?
Galloway Engines is a precision workshop which deals in machining and reconditioning engines. This ensures we are specialists in our field and only a quality job of the highest standard will be delivered. We can arrange engine removal and fitment or contact your regular vehicle servicing centre for this service.
Can I supply my own parts?
Yes. You are quite welcome to supply your own new parts should you have a preference for a particular brand name. However, our parts prices are very competitive and our high standards ensure that only quality parts are fitted to any job. We have liaisons with many Australian and international companies allowing us to have access to world-wide sourcing of parts.
Do you offer a warranty?
Any reputable product will come with a warranty as proof of its quality. Galloway Engines are no exception. We offer a full warranty on all of our work. Contact us for more information on the terms and conditions of our warranty.
Why should I use Galloway Engines?
Galloway Engines supply a quality engine which is completely reconditioned to comply with original manufacturers specifications and are in accordance with Australian Standards AS4182 for petrol engines and AS4427 for diesel engines. Our up-to-date equipment produces quality precision work and our team of specialised technicians are dedicated to detail. This ensures you are getting the best job possible.
Can you recondition any engine?
Yes. Whether it be a Caterpillar engine from a giant earthmoving machine or a small three cylinder Suzuki engine, we have the equipment to be able to meet your needs. Contact us to see how we can meet your requirements.
Do you offer engines which suit LPG?
As LPG has different properties to unleaded fuel, an engine can experience problems when converted to LPG. We can offer options which can enhance the performance and reliability of an LPG engine. Galloway Engine Reconditioning also stock a range of exchange heads which are modified to run on LPG.
Do you have EFTPOS?
We have full EFTPOS facilities available and are able to accept payment via Credit or Debit Card.
Address:Galloway Engine Reconditioning,
25 Baker St,
Pinjarra WA 6208
Phone / Fax:08 9531 1366
08 9531 2321